- 品牌:加拿大 OmniCure (Excelitas Technologies)
- 产品品类:UV LED 点光源固化系统主机 (UV LED Spot Curing System)
- 完整型号:LX505
- 控制通道:4路独立控制通道 (可同时独立驱动4个UV LED照射头)
- 工作电源:100-240V AC (交流),50/60 Hz
- 兼容波长:支持 365nm、385nm、395nm、400nm 照射头混合接入
- 控制精度:时间设定分辨率高达 0.1 秒,功率输出调节精度达 1%
- 控制接口:USB、Mini-USB、PLC 外部 I/O 接口及脚踏开关接口
- 技术核心:Intelli-Lamp 智能灯头技术 (自动监控温度、工作时间与校准状态)
- 防护等级:工业级内置风冷散热与全金属屏蔽外壳设计
- 产品重量:约 2.15 kg (千克)
- 运行模式:支持连续照射、脉冲照射、阶梯步进工步程序控制
加拿大 OmniCure(隶属于 Excelitas Technologies 集团)作为全球工业精密紫外线固化技术的领军品牌,其推出的 LX505 UV LED 点光源固化系统主机是微电子制造、光电通信、医疗器械组装以及高精密光学元件粘接等领域不可或缺的核心加工设备。随着现代精密制造业对工艺重复性、良品率以及生产线自动化的要求达到极致,传统的微型高压汞灯固化设备由于发热量大、光强衰减快、无法进行通道独立精细控制等弊端,已难以满足严苛的微组装要求。OmniCure LX505 固化主机正是为了打破这一瓶颈而研发,它采用先进的多通道全数字控制架构,将高精度恒流驱动电路、微秒级定时逻辑、全方位的安全监控及灵活的总线通讯接口完美集成于紧凑的机身内,无需配备复杂的外部放大或电压变换装置,即可实现对紫外固化过程的极速响应与绝对精准的能量输出控制。
在技术核心与控制工艺层面,LX505 主机配备了4个完全独立的控制通道,这意味着单台主机可以同时驱动4个不同或相同规格的 UV LED 照射头。各通道之间不仅在物理上完全隔绝,其照射时间、输出功率、触发延迟等参数均可通过主机的数字化显示面板或专用控制软件进行完全独立的编程与参数定义。设备搭载了 OmniCure 独有的 Intelli-Lamp 智能技术,主机能够自动识别接入的 LED 照射头波长(如 365nm、385nm、395nm、400nm),并实时读取头部的运行时间、芯片温度与校准参数。通过闭环反馈控制系统,主机会根据外部传感器或预设的功率曲线,自动补偿因长期连续工作带来的微弱光强波动,确保每一次点胶固化过程中的 UV 能量总输入维持绝对一致。主机不仅支持单一阶段的瞬时开启关闭,还支持多工步、多阶梯的步进式固化程序编程,允许工程师根据特定 UV 胶水的固化动力学特性,设置由浅入深的功率渐变阶梯,极大地优化了精密部件的内部固化应力分布,从根本上杜绝了光学透镜、微型传感器在固化过程中的位移与形变。
从硬件可靠性与工业集成的角度分析,LX505 主机整机净重约 2.15 kg,外观采用阳极氧化铝与高强度金属全屏蔽外壳,能够有效抵御工业现场错综复杂的强电磁干扰,确保主机内部控制芯片的逻辑运行万无一失。主机内部设计有智能联动风冷散热通道,能针对内部核心逆变功率元件进行定向强迫风冷,即使在全通道 100% 满功率输出的极限工况下也能保持长时低温稳定运转。在工业自动化互联方面,该主机展现出了极高的软硬件兼容性,其背面集成了标准的 PLC 外部远程 I/O 物理接口、USB 异步通信接口、Mini-USB 调试接口以及经典的脚踏开关触发插座。自动化流水线上的主控 PLC 可以通过纯硬件电平信号、脉冲信号或是通过总线指令,直接实现对 LX505 主机各通道的开闭、配方切换、故障复位及运行状态提取,极其便于导入各类 3C 电子点胶固化一体机、高频点灯线和精密机械手工作站中。当前,该设备已广泛服务于智能手机摄像头模组组装、声学微型扬声器固定、光纤连接器引线粘接、内窥镜等医疗导管精密制造等一线产线。
OmniCure LX500
OmniCure LX505-2
OmniCure LX400
OmniCure LX400+
OmniCure S2000
OmniCure S1500
OmniCure S1000
OmniCure AC450
OmniCure AC475
OmniCure AC7150
OmniCure AC7300
OmniCure AC8150
OmniCure AC8225
OmniCure AC8300
OmniCure AC9150
OmniCure AC9225
OmniCure AC9300
OmniCure AC275
OmniCure AC450-P
OmniCure AC475-P
OmniCure AC7150-P
OmniCure AC7300-P
OmniCure AC8150-P
OmniCure AC8225-P
OmniCure AC8300-P
OmniCure AC9150-P
OmniCure AC9225-P
OmniCure AC9300-P
OmniCure S2000-XLA
OmniCure S1500-XLA
OmniCure S1000-XLA
OmniCure AC2110
OmniCure AC3150
OmniCure SC075
OmniCure SC150
OmniCure SC300
OmniCure PLC400
OmniCure LX300
OmniCure LX150
OmniCure LX100
OmniCure AC550
OmniCure AC575
OmniCure AC5150
OmniCure AC5225
OmniCure AC5300
OmniCure AC6150
OmniCure AC6225
OmniCure AC6300
OmniCure HD600
OmniCure HD650
OmniCure HD700
OmniCure HD750
OmniCure UV-LED-365
OmniCure UV-LED-385
OmniCure UV-LED-395
OmniCure UV-LED-400
OmniCure MAX-365
OmniCure MAX-385
OmniCure MAX-395
OmniCure MAX-400
OmniCure High-Power-365
OmniCure High-Power-385
OmniCure High-Power-395
OmniCure High-Power-400
OmniCure Standard-365
OmniCure Standard-385
OmniCure Standard-395
OmniCure Standard-400
OmniCure Ultra-365
OmniCure Ultra-385
OmniCure Ultra-395
OmniCure Ultra-400
OmniCure Prime-365
OmniCure Prime-385
OmniCure Prime-395
OmniCure Prime-400
OmniCure Pro-365
OmniCure Pro-385
OmniCure Pro-395
OmniCure Pro-400
OmniCure Core-365
OmniCure Core-385
OmniCure Core-395
OmniCure Core-400
OmniCure ECO-365
OmniCure ECO-385
OmniCure ECO-395
OmniCure ECO-400
OmniCure Expert-365
OmniCure Expert-385
OmniCure Expert-395
OmniCure Expert-400
OmniCure Smart-365
OmniCure Smart-385
OmniCure Smart-395
OmniCure Smart-400
OmniCure Elite-365
OmniCure Elite-385
OmniCure Elite-395
OmniCure Elite-400
OmniCure Opti-365
OmniCure Opti-385
OmniCure Opti-395
OmniCure Opti-400
OmniCure Precision-365
OmniCure Precision-385
OmniCure Precision-395
OmniCure Precision-400
OmniCure Flex-365
OmniCure Flex-385
OmniCure Flex-395
OmniCure Flex-400
OmniCure Line-365
OmniCure Line-385
OmniCure Line-395
OmniCure Line-400
OmniCure Wide-365
OmniCure Wide-385
OmniCure Wide-395
OmniCure Wide-400
OmniCure Focus-365
OmniCure Focus-385
OmniCure Focus-395
OmniCure Focus-400
OmniCure Direct-365
OmniCure Direct-385
OmniCure Direct-395
OmniCure Direct-400
OmniCure Micro-365
OmniCure Micro-385
OmniCure Micro-395
OmniCure Micro-400
OmniCure Multi-365
OmniCure Multi-385
OmniCure Multi-395
OmniCure Multi-400
OmniCure Omni-365
OmniCure Omni-385
OmniCure Omni-395
OmniCure Omni-400
OmniCure Turbo-365
OmniCure Turbo-385
OmniCure Turbo-395
OmniCure Turbo-400
OmniCure Power-365
OmniCure Power-385
OmniCure Power-395
OmniCure Power-400
OmniCure Pure-365
OmniCure Pure-385
OmniCure Pure-395
OmniCure Pure-400
OmniCure Clear-365
OmniCure Clear-385
OmniCure Clear-395
OmniCure Clear-400
OmniCure Nova-365
OmniCure Nova-385
OmniCure Nova-395
OmniCure Nova-400
OmniCure Matrix-365
OmniCure Matrix-385
OmniCure Matrix-395
OmniCure Matrix-400
OmniCure Apex-365
OmniCure Apex-385
OmniCure Apex-395
OmniCure Apex-400
OmniCure Vertex-365
OmniCure Vertex-385
OmniCure Vertex-395
OmniCure Vertex-400
OmniCure Zenith-365
OmniCure Zenith-385
OmniCure Zenith-395
OmniCure Zenith-400
OmniCure Quantum-365
OmniCure Quantum-385
OmniCure Quantum-395
OmniCure Quantum-400
OmniCure Vector-365
OmniCure Vector-385
OmniCure Vector-395
OmniCure Vector-400
OmniCure Nexus-365
OmniCure Nexus-385
OmniCure Nexus-395
OmniCure Nexus-400
OmniCure Pulse-365
OmniCure Pulse-385
OmniCure Pulse-395
OmniCure Pulse-400
OmniCure Flash-365
OmniCure Flash-385
OmniCure Flash-395
OmniCure Flash-400
OmniCure Beam-365
OmniCure Beam-385
OmniCure Beam-395
OmniCure Beam-400
OmniCure Ray-365
OmniCure Ray-385
OmniCure Ray-395
OmniCure Ray-400